In fact, the WACC is misinforming us; it is neither a cost nor a required return but a weighted average of a cost and a required return. The corporate finance community promotes the WACC as a comprehensive cost of capital to guide investment decisions. This practice is wrong. Suppose that the risk-free rate is 5% (simple rate), and the required rate of return is 10%. If the current D/S=1/4, then the WACC is 9%. Given a project with a constant rate of return at 6%, it is far below the WACC, but the project is profitable because it is an arbitrage opportunity to finance the project by borrowing money. We see that we cannot take the WACC as a hurdle rate
Using the WACC to guide investment decisions, and minimizing the WACC for the optimal capital structure, both are following faulty ideologies. As brainchildren of deterministic and isolated thinking, just as the scientific community finally abandoned the “phlogiston” and “aether” doctrines, we must discard the hypothetical cost of equity capital and renounce the postulated WACC as soon as possible.
A common mistake with WACC is that increasing debt financing can reduce WACC and thus increase the value of a firm. In fact, as long as the total input is
invariant, thus future payoff (output) remain the same, the value of a
company's securities must remain unchanged in the perfect market. Let WACC be
$\rho$, since $\rho=\operatorname{E}(X)/V$, WACC will not be affected by its
capital structure. When the debt financing is changed, the cost of equity can
not be fixed. As an example, if $\mu>r$ and we replace all the debt $D$ by
equity, then the value of stock is increased by $D$, but its payoff is
increased by $rD$. Since
$$
\mu_{\mathrm{new}}-\mu=\frac{\operatorname{E}(X)}{V}-\frac
{\operatorname{E}(X-rD)}{V-D}=-\frac{D}{V}(\mu-r)<0
$$
the cost of equity is decreased.
For more, see The Circular Justification in the MM Proposition: A Rethink or Perfect Market, Arbitrage, and Value Creation in the MM Proposition
It is extremely wrong to use beta to estimate the so-called cost of capital: In CAPM (security market line), the returns are endogenous. It is the result of the equilibrium of the entire market according to the mean-variance criterion, and is not determined by the so-called risk (variance, beta, or covariance). The beta value is calculated from the equilibrium return, using beta value to explain the expected return is a circular argument.
For more on CAPM, see An Analytic Solution to the Mean-Variance Equilibrium: Is the Market Beta a Valuable Tool?